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REAL-TIME MONITORING

Get real-time visibility across your production lines

A production monitoring system that collects data and visualises the live production situation — so teams can spot issues faster, maintain stable performance and improve throughput.

Production data collection and control system
Real-time production insights
OEE tracking and improvement

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See what’s happening on the shop floor — in real time

See which machines are running, stopped, or experiencing issues. Get instant visibility into production status without walking the floor or making phone calls. Real-time Monitoring collects machine signals continuously and shows a clear, up-to-date production snapshot that everyone can trust.

Measure and improve OEE

Calculate overall equipment effectiveness for machines, lines, or orders automatically. Track availability, performance, and quality metrics to identify improvement opportunities and measure progress over time. Benchmark performance across equipment and shifts to spread best practices and drive continuous improvement.

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Are small production anomalies turning into major losses?

Minor stops, slowdowns, and quality deviations often go unnoticed — and by the time someone detects them, they’ve already reduced throughput, created scrap, or pushed orders off schedule. Without real-time insight, teams react late and make decisions based on incomplete information, allowing small issues to escalate into costly disruptions.

Real-time Monitoring surfaces deviations instantly and adds the operator context behind them, helping teams respond early and steer daily production with reliable, real-time data.

The impact:

Higher throughput through instant deviation detection
Reduced scrap and rework from early quality insight
Lower labor and overtime costs by preventing reactive firefighting
More accurate OEE and data-driven daily decisions

Key capabilities

Real-time machine and line monitoring

Get a live, three-second view of machine status, stops, speeds, and events across your entire facility. Teams always know what’s happening the moment it happens.

Unified production dashboard

A single interface showing machine data, process values, events, and operator inputs — giving supervisors and operators a complete, shared picture of production.

Stoppage cause reporting Operators record stoppage reasons and deviations directly in the system, adding context that machine data alone cannot provide and improving root-cause understanding.

OEE and performance metering Track OEE, cycle times, utilisation, speeds, and production quantities in real time. Reliable metrics support fact-based daily decisions and continuous improvement.

Process data metering Measure temperature, pressure, energy consumption, power, and other key process values to detect drifts early and prevent quality issues or unnecessary waste.

Production assistance requests The input and management of production assistance requests. Text message alerts, Alert-TV, email. Reporting to analyze response times and support root cause analysis.

Production reporting Access essential production reports and KPIs — including utilisation ratio, usability, quantities, product information, and speed trends — for daily management and shift handovers.

Management tool for configuration A dedicated tool to define stoppage causes, quality checks, and other interface elements so the system reflects your operational practices and terminology.

Quality checks and self-inspection Operators carry out order-based, runtime-based, or time-based quality checks directly in the system, strengthening quality assurance throughout production.

Operator maintenance and observations Operators log checks, observations, and deviations in real time, providing the human insight needed to enrich machine data and support accurate daily decisions.

Product monitoring Track product completions and related deviations to maintain an accurate view of throughput and product-level performance.

Order monitoring Follow order progress and monitor manufacturing phases and related deviations to improve planning accuracy and operational control.

Event logging and historical data Automatically records production events, deviations, and operator inputs, creating a reliable historical dataset that supports reporting, analysis, and long-term improvement.

Integrations

Pinja Manufacturing Cloud

Interconnectivity with other Pinja Manufacturing Cloud solutions including Production Operations, Maintenance Operations, and additional manufacturing solutions for improved data quality and end-to-end operational efficiency.

ERP and MES systems

Connect real-time production data with planning and execution workflows so order status, machine events, and performance data stay aligned.

BI, reporting, and data warehouses Feed accurate, time-stamped production data into BI tools and data platforms for deeper analytics, dashboards, and long-term performance tracking.

Machines and equipment Direct connection to machinery and automation systems via OPC UA protocol, enabling real-time machine data collection and monitoring of equipment status and failures.

SCADA and control systems Receive machine events, alarms, and control-layer data directly from automation systems to create a complete, real-time view of production.
Authentication systems Support for Active Directory (AD) and Single Sign-On (SSO) to streamline user access management and maintain security across enterprise systems.